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Ericsson Internal
PROD. SPECIFICATION MECHANICAL 1 (4)
Prepared (also subject responsible if other) No.
MICKAOV 5/1301-BMR 603 1203 Uen
Approved Checked Date Rev Reference
EAB/FJB/GKF (Natalie J) See §1
2008-06-05 B
Soldering Information
The product is intended for convection reflow or vapor phase
reflow in Pb-free reflow processes.
The reflow profile should be optimised to avoid excessive
heating of the product. It is recommended to have a
sufficiently extended preheat time to ensure an even
temperature across the host PCB and to minimize the time in
reflow.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board, since cleaning residues may
affect long time reliability and isolation voltage.
Reflow process specifications
1
SnPb eutectic Pb-free
Average ramp-up rate N/A C/s max
Typical solder melting (liquidus)
temperature
T
L
N/A +221°C
Minimum reflow time above T
L
N/A 30 s
Minimum pin temperature T
PIN
N/A +235°C
Peak product temperature T
PRODUCT
N/A +260°C
Average ramp-down rate N/A C/s max
Maximum time 25°C to peak N/A 8 minutes
1
Note: for mixed SnPb / Pb-free soldering, special recommendations apply
T
PRODU CT
maximum
T
PIN
minimu
m
Time
Pin
profi le
Pr od uc t
prof ile
T
L
Time in
reflow
Time in preheat
/ s o a k z o n e
Ti me 25°C to p eak
Temperatur e
General reflow profile (min pin and max product temperature)
Mixed Solder Process Recommendations
When using products with Pb-free solder bumps with SnPb
paste on the host board, and thereby mixing SnPb with Pb-
free solder, and reflowing at SnPb process temperatures
(backwards compatibility), special recommendations apply:
An extended preheat time between +170°C and +180°C for
60 to 90s and a pin reflow temperature (T
PIN
) between +220°C
and +225°C for 30 to 60 s is recommended. Ramp-up, ramp-
down and time limitations should be according to Pb-free
reflow process specifications.
The extended preheat time and soak at reflow temperature
will minimize temperature
g
radients and maximize the wettin
g
and solder mixing in the final solder joints. The use of nitro
g
en
reflow atmosphere will further improve the solder joint quality.
30-60 s
221°C to 225°C
60-90 s
170°C to 180°C
Solder bump
Profile
Temperature
Time
Reflow profile for mixed soldering (pin temperature = solder joint temperature)
Thermocoupler Attachment
Pin Temperature Recommendations
Pin number 6/7 and 18/19 are chosen as reference locations
for the minimum pin temperature recommendations since
these will likely be the coolest solder joints during reflow
Pb-free Solder Processes
For Pb-free solder processes, a pin temperature (T
PIN
) in
excess of the solder melting temperature (T
L
, +217 to +221 °C
for SnAgCu solder alloys) for more than 30 seconds, and a
peak temperature of +235°C on all solder joints is
recommended to ensure a reliable solder joint.
Maximum Product Temperature Requirements
Top of the product PCB near pin 1 is chosen as reference
location for the maximum (peak) allowed product temperature
(T
PRODUCT
), since this will likely be the warmest part of the
product during the reflow process.
Pb-free Solder Processes
For Pb-free solder processes, the product is qualified for
MSL 3 according to IPC/JEDEC standard J-STD-020C.
During reflow, T
PRODUCT
must not exceed +260 °C at any time.
1
12 13
Top of PCB at pin 1
for measurement of
maximum product
temperature, T
PRODUCT
Pin 6/7 or pin 18/19 for
measurement of
minimum pin (solder
j
oint) temperature,
T
PIN
(attach sensors as
close as possible to
actual solder joint)
Component outline
E
BMR 603 1203/1
DC/DC converters, Input 40-72 V, Output 78/-52/-33 V/32W
EN/LZT 146 393 R1E September 2008
© Ericsson Power Modules AB
Technical Specification
15
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